Case Histories and Customer Testimonials

Projects developed worldwide: production goals achieved through Bausano technology.

Bausano Case Studies: Results, Technology, and Service as Told by Customers

In this section you can find some of Bausano's customer case studies, gathered to tell concrete stories of projects and to highlight the advantages offered by Bausano's extrusion lines in the real production contexts where they were applied. Several cases concern the introduction of induction heating in PVC compound processing: customers describe how this technology enabled more precise thermal control along the barrel, with more uniform plasticization of the material and a significant reduction in heat dispersion compared to traditional resistance heating systems, with direct effects on process stability, final compound quality, and the plant's overall energy consumption.

Energy Efficiency

Other case studies describe the experience of companies that have structured 24/7 production, supported by integrated data management: through digital platforms, process parameters — temperature, flow rate, pressure, extrusion speed — are monitored in real time, making it possible to anticipate any deviations, reduce unplanned downtime, and maintain operational continuity even over extended shifts and high-volume production. This area also includes projects dedicated to the production of high-capacity PVC pipes, where customers have adopted MD series twin-screw extruders, configured to handle large diameters and high output while maintaining dimensional repeatability and process stability even on substantial batches and continuous production runs.

Production Continuity

Another thread of case studies is dedicated to compounding: some customers describe how adopting Multidrive technology made it possible to increase hourly output, thanks to an optimized distribution of torque between the screws, capable of improving compound mixing and overall process yield without compromising the homogeneity and quality of the processed material.

Performance and Sustainability

Finally, there are testimonials related to the relationship with Bausano beyond the simple supply of the line: several customers highlight the importance of immediate spare parts availability and on-site technical support, elements that have helped reduce plant downtime when needed and ensure production continuity over time. Other case studies concern the ability to extrude recycled PVC with Bausano lines, thanks to components designed to withstand the abrasion and filler variations typical of regenerated materials, an aspect that has allowed some customers to expand their use of secondary raw material in their production processes, in line with sustainability goals.