Medical sector extrusion

Medical Sector

Extrusion technologies for healthcare applications

The Medical Sector and the Needs of the Healthcare Industry

In the healthcare sector, precision and reliability are not options, but prerequisites. The production of devices for infusion, ventilation, dialysis, and sterile packaging requires technologies capable of ensuring consistent quality, traceability, and regulatory compliance at every stage of the process. From flexible tubing to fluid bags, to medical roll sheets, the plastic components used in clinical settings must meet strict specifications in terms of biocompatibility, sterilizability, and mechanical integrity.
Bausano's extrusion lines fit into this context, designed for the processing of certified thermoplastic materials into high-performance medical components. The solutions include E-GO series single-screw extruders and MD series parallel twin-screw extruders, configurable for the production of tubing, bags, and sheets according to internationally recognized standards.
 

Performance, Control, and Tailored Integration for the Medical Sector

Bausano's medical lines are developed to meet the dimensional and functional standards required by the healthcare industry. The systems integrate laser and ultrasonic measurement technologies for continuous control of diameter, thickness, and concentricity, even on small-bore tubes or multilayer structures..
The plants can be configured with E-GO single-screw extruders, ideal for processing pre-certified pellets, or with MD twin-screw extruders, suited to direct extrusion from powder.
Depending on the configuration, extrusion speed can reach 120 meters per minute, with output of up to 2,000 kg/h.
All systems are designed for integration into controlled-contamination environments and support full process traceability through IoT digital platforms, simplifying real-time parameter management.
 

Global Solutions, Compliant with International Regulations

Bausano's lines for the medical sector are designed to meet a wide range of regulated markets, adapting to the regulatory requirements of the United States, South America, and North Africa.
In these contexts, compliance with standards such as FDA 21 CFR, USP Class VI, ANVISA, and the European Pharmacopoeia is a fundamental requirement.
Every plant is supported by complete technical documentation, IQ/OQ protocols, and validation assistance.
The modularity of the lines allows high-intensity production batches or specific formats for single-use devices to be managed. In addition, operating lease options and localized technical support are available, to support the customer through every phase: from feasibility studies to plant start-up.

Medical tubing

Medical Tube

Medical tubing is a flexible conduit intended for the controlled transport of fluids or gases in healthcare devices.
Numerous configurations exist: for intravenous infusion, ventilation, drainage, dialysis, or single-use connections.
Tubing produced with Bausano lines ensures concentricity, transparency, flexibility, and sterilizability, with constant control of diameter and thickness even on reduced-section microtubes.
The materials used – medical-grade PVC, TPU, PE, TPE, and EVA – meet the requirements of the main international standards and are compatible with ethylene oxide, gamma-ray, or autoclave sterilization.

READ MORE
Medical Bag

Medical Bag

Medical tubing is a flexible conduit intended for the controlled transport of fluids or gases in healthcare devices.
Numerous configurations exist: for intravenous infusion, ventilation, drainage, dialysis, or single-use connections.
Tubing produced with Bausano lines ensures concentricity, transparency, flexibility, and sterilizability, with constant control of diameter and thickness even on reduced-section microtubes.
The materials used – medical-grade PVC, TPU, PE, TPE, and EVA – meet the requirements of the main international standards and are compatible with ethylene oxide, gamma-ray, or autoclave sterilization.

READ MORE
Technical ProfilesMedical sheet

Medical sheet

Medical tubing is a flexible conduit intended for the controlled transport of fluids or gases in healthcare devices.
Numerous configurations exist: for intravenous infusion, ventilation, drainage, dialysis, or single-use connections.
Tubing produced with Bausano lines ensures concentricity, transparency, flexibility, and sterilizability, with constant control of diameter and thickness even on reduced-section microtubes.
The materials used – medical-grade PVC, TPU, PE, TPE, and EVA – meet the requirements of the main international standards and are compatible with ethylene oxide, gamma-ray, or autoclave sterilization.

READ MORE
REQUEST A QUOTE