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What is chalking phenomenon for UPVC pipes & profiles?

What is chalking phenomenon for UPVC pipes & profiles?

Effects of UV degradation:

1. Dehydrochlorination and reduction of PVC molecular weight accompanied by yellow – brown discoloration.

2. Steady decrease in tensile strength, modulus of elasticity, impact resistance and reduction in elongation at break. Amount of chain  scission during photo oxidation is more than chain cross linking. Therefore the loss in mechanical properties is more due to weathering effect.

3. Visible effects like bleaching, darkening, cracking, gloss reduction, tackiness, opacifying, chalking, shrinking, crazing - within few weeks of exposure for non UV stabilized PVC products.

4. On weathering white compound will turn yellow and then bleach, while, coloured compounds will fade.

What is chalking?

It is believed that UV degradation starts at the surface and then penetrates in the bulk. As the outer layer of PVC degrades, increasing number of particles of pigment like TiO2 and other inorganic ingredients like CaCO3 are released producing a white powdery deposit. The pipe starts looking whitish. This phenomenon is known as chalking.

This white powder is washed away due to rain or water sprays like the one in cooling tower application, exposing the next layer to deteriorate, losing its strength. Although small amount of chalk can be tolerated and may even be desirable in white PVC product, it has negative effect on gloss.
Rutile grade is more suitable as it has more compact structure and is less chalking. Chalking is entirely unacceptable in dark coloured material.

Visible spectrum:

  • In addition to damage by UV radiation between 290-400 nm, visible light between 400-500 nm also has effect.
  • Visible light of this wavelength has also energy that damages weaker structures such as:
  • 1. Double bonds
  • 2. Conjugated double bonds
  • 3. Branched structure
  • On weathering white compound will turn yellow and then bleach, while coloured compounds will fade.

Anomalous yellowing of TiO2:

All rutile TiO2 stabilized PVC products tend to become yellow with increasing TiO2 concentration. With more initial yellowness due to more TiO2, it is not unexpected that due to chalking, there is a greater effect of perceived whiteness.
If, instead of dYI, we plot YI against TiO2 concentration, we can see that there is actually a slight decrease in yellowness at higher TiO2 loadings.
TiO2 also exhibits maximum gloss retention at about 10 Phr. Gloss retention is more sensitive to small differences in weathering than chalking or colour change If gloss retention is less critical, then TiO2 grade is less critical.

Initial and long term discoloration:

First discolorations are observed after 200 hrs of exposure. On further exposure, the mechanical erosion of the more photo oxidized layers regenerates the surface.
If the erosion is efficient enough, the profile may never get into this discoloration phase. Mechanical properties of lead stabilized compounds are better than tin mercaptide based compounds. It is evident, that the loss of mechanical properties is not only related to total photo oxidation but also to the rate at which the photo oxidation occurs.

Change in opacity:

TiO2 in PVC matrix has Refractive Index of - 1.83, while TiO2 in air has Refractive Index of - 2.71
As the surface oxidizes, a higher percentage of rutile TiO2 is now exposed to air rather than fully embedded in the PVC matrix. TiO2 particle has now air interface and relative R.I. shifts from 1.83 for rutile / PVC system to 2.71 for rutile / air system.
This results in significantly higher scattering efficiency resulting in increase in TiO2’s effective opacity and higher brightness in the exposed part.

Credits: Yashodhan Kanade

 

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