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With the Bausano Trade-In Campaign, we offer up to 30% above market value for your used Bausano Extruder, giving you access to cutting-edge technology while supporting a more sustainable business model. Join us and turn your used equipment into an opportunity!

Company

bausano.com › company

It's the year of technological revolution: after years of studies and experiments, the MULTIDRIVE system is patented, which improves Extruder performance and durability. An innovation that will mark a turning point for the company, opening the doors to the international market.

Service

bausano.com › service

Whether one of your machines urgently needs a spare part or a technical intervention, we help you choose the right service taking care of your Bausano Extruder.

Contact

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Do you need help with your Bausano Extruder? We are here for technical support and spare parts supply.

Extruders Range

bausano.com › extruders-range

Plastic Extruders manufacturer Bausano is an expert plastic extrusion manufacturer, producing a fully customizable range of plastic Extruders for a variety of sizes, applications and materials. From a lab scale Extruder up to industrial production capacity ...

Laboratory Extruder MD 30

bausano.com › extruders-range › laboratory-extruder-md-30

Laboratory Extruder MD 30 Twin-screw Extruder

End of line for Granulations

bausano.com › downstream-equipment › end-of-line-for-granulations

... ring water cuts, able to satisfy the most varied needs of its customers. From the cutter control console it is possible to set the automatic and manual operation of the synchronism between the pulling and the cutter without modifying directly on its Extruder adjustment parameters.

Multidrive System

bausano.com › innovations › multidrive-system

Two interpenetrating and counterrotating screws. Four efficient Extruder motors. It's called MULTIDRIVE and it's the revolutionary transmission system designed and patented by Bausano to guarantee maximum quality and precision, even on high production volumes. By distributing the motion across four different ...

Energy Consumption

bausano.com › innovations › energy-consumption

01. THE CHOISE OF THE Extruder

Smart Energy System

bausano.com › innovations › smart-energy-system

The induction principle applied to the Extruder's barrel

Twin screw extruders

bausano.com › extruders-range › twin-screw-extruders

Digital Extruder Control 4.0

MD Plus

bausano.com › extruders-range › twin-screw-extruders › md-plus

Parallel Twin Screw Extruder are well suggested in order to guarantee a good jellification of the material. The shape of parallel screw gives more time to the plasticization process, in order to better coat and amalgamate the high quantity of carbonate.

E-GO for Profiles

bausano.com › extruders-range › single-screw-extruders › e-go-for-profiles

Everything you have ever wanted in a Single Screw Extruder

Remote FAT of a line for the extrusion of medical tubes

bausano.com › press-and-news › remote-fat-of-a-line-for-the-extrusion-of-medical-tubes

... with the best skills in the company and at the customer’s site. Case study: Remote Testing Success for a Medical Tube Production line This is how Bausano carried out testing for a Russian customer on a line with a single-screw Extruder of the E-GO series, for the production of medical tubes in flexible PVC in varying sizes. Sensors, cameras and augmented reality transformed the technical acceptance of the systems remotely. During the remote FAT and SAT testing, the customer ...

Rigid PVC Granulation Line- MD 92/30

bausano.com › press-and-news › rigid-pvc-granulation-line-md-92 › 30

... used to compounding pelletizing hard PVC granules which will be used as raw material for single screw extruding system, such as PVC injection molding machine, rigid PVC product so on. PVC pellet line production including a Bausano MD 92/30 twin screw Extruder, pelletizer, air cooling system and vibration sieve. Working process and Specifications: PVC powder → Plastic mixer →Plastic Extruder→ extrusion mould → pelletizer→ aircooling system →vibrating sieve(optional)→Storage ...

ABS+PC Electrical Duct - Bausano E-GO 60/25 Single Screw Extruder

bausano.com › press-and-news › abs-pc-electrical-duct-bausano-e-go-60-25-single-screw-extruder

ABS+PC Electrical Duct - Bausano E-GO 60/25 Single Screw Extruder

E-GO for Pipe

bausano.com › extruders-range › single-screw-extruders › e-go-for-pipe

Everything you have ever wanted in a Single Screw Extruder

Extrusion Lines for Pipes

bausano.com › applications › extrusion-lines-for-pipes

Bausano designs and implements complete plastic pipe extrusion lines based on Extruder technology MD and E-GO series, suitable for production of thermoplastic pipes with diameters starting from a few millimeters up to 1,600 mm. Bausano lines enable the production of product types for various applications: from rigid pipes with ...

Extrusion Lines for Medical Sector

bausano.com › applications › extrusion-lines-for-medical-sector

... medical industry requires instruments that are safe, reliable, and custom-designed for processing of PVC and other non-toxic materials for sanitary use permissible under the Pharmacopoeia regulations. Thanks to the single screw and twin-screw Extruder technology and the wide range of accessories, Bausano offers several solutions, all customisable, for the implementation of systems featuring high production and maximum efficiency. We specialized over the year in the extrusion of medical ...

MD Nextmover

bausano.com › extruders-range › twin-screw-extruders › md-nextmover

MD Nextmover Series: New Generation Extruder

Tools for 4.0 Industries

bausano.com › innovations › tools-for-4-0-industries

Which are the parameters to be monitored? Termoregulation Zones Temperture Screws Rpm Energy Consumptions Thrust Pressure (Ton) Extruder Pressure (Bar) Extruder Motors Speed Extruder Melt Pressure Extruder Melt Temperature Alarms Management Production Recipe

Single Screw Extruders

bausano.com › extruders-range › single-screw-extruders

Single Screw Extrusion process Bausano Single screw Extruders build pressure in polymer melt so that it can be extruded through a die or be injected into a mold. Single screw Extruders are usually used for conveying rather than for mixing or homogenizing of polymers. The Bausano single screw Extruder ...

Polywood Technology

bausano.com › innovations › polywood-technology

The Bausano twin screw Extruder can incorporate up to 100 phr of wood or natural fibre. The Bausano POLYWOOD technique, improved year after year, is distinguished by two basic features, which are: DIRECT EXTRUSION: the possibility to extrude the profile directly from ...

Intelligent Automation

bausano.com › technology › plastic-extrusion › intelligent-automation

... in order to identify the weak points and malfunctions and take actions accordingly. With the aim of providing companies with a reliable screening tool, Bausano developed Digital Extrusion Line Control, a system for monitoring the performance of the Extruder and of the whole end of the line. A highly innovative technology that meets the most recent vertical integration requirements provided for by Industry 4.0. All parameters can be viewed in real time and it is possible to intervene at any time, ...

applications

bausano.com › applications

RECCOMENDED Extruder

Comparison of Parallel and Conical Twin Screw Extruders from the processing point of view

bausano.com › press-and-news › comparison-of-parallel-and-conical-twin-screw-extruders-from-the-processing-point-of-view

Are Counter Rotating Twin Screws appropriate for PVC? Fully intermeshing, counter rotating twin screw Extruders are essentially positive displacement pumps independent of frictional criterion and are designed for thermally sensitive polymers such as PVC or C-PVC. During twin screw extrusion PVC/C-PVC is conveyed, compressed, degassed, plasticated ,sheared, ...

How to decide between New and Used Equipment

bausano.com › press-and-news › how-to-decide-between-new-and-used-equipment

These seven tips will help you decide between extrusion equipment leasing or purchase. Assess your business reality Are you looking to increase productivity? Will this new equipment make you more successful in the marketplace? Will it help you stay ...

The future of the European Plastics Industry

bausano.com › press-and-news › the-future-of-the-european-plastics-industry

... measure and visualize energy flow Targets and action plan Implementation and control The new Bausano integrated control system allows for the whole production line to be managed and the working cycles to be planned and controlled remotely. The Digital Extruder Control system complies with the latest vertical integration requirements provided for by Industry 4.0. Main displayable parameters: Instantaneous real power Instantaneous reactive power Real and reactive power consumption in a preset ...

Reducing Energy Costs focus on Extrusion

bausano.com › press-and-news › reducing-energy-costs-focus-on-extrusion

Extrusion efficiency The initial cost of energy-efficient Extruders may be higher but it will give rapid returns on the small extra investment. Options such as high-efficiency motors and variable-speed drives have excellent payback as both new and replacement purchases. Whatever the age of the machine, it is ...

E-GO Single Screw Extruder for technical profiles

bausano.com › press-and-news › e-go-single-screw-extruder-for-technical-profiles

ABS+PC Electrical Duct - Bausano E-GO 60/25 Single Screw Extruder

Bausano MD170 Nextmover Configuration: PVC GRANULATION

bausano.com › press-and-news › bausano-md170-nextmover-configuration-pvc-granulation

Our lignin-based products offer possibilities to control and optimise extrusion process conditions. PVC granulating line includes parallel twin screw Extruder, die head cutting and hopper. PVC granule has soft and rigid material. It is can be used for injection, blow molding, film blowing etc. This production line has different capacity for choice. Making efficient extrusion machines is a delicate ...

Bausano Single Screw Extruder TM 60/30

bausano.com › press-and-news › bausano-single-screw-extruder-tm-60 › 30

Bausano Single Screw Extruder TM 60/30

R-PVC Crystal Grade Granulation Line - MD 158-21

bausano.com › press-and-news › r-pvc-crystal-grade-granulation-line-md-158-21

... extrusion lines suitable for production of granules for subsequent moulding, extrusion or calendering, starting from virgin or recycled material. These lines are fully customisable and highly efficient at any production output, thanks to the innovative Extruders of the MD Plus line and the wide range of Bausano modular accessories for every kind of application. PVC compounding granulating line with double screw Extruder This machine is mainly used to produce CPVC granules, PVC granules, soft PVC granules, ...

Concentrated technology for multiple applications

bausano.com › press-and-news › concentrated-technology-for-multiple-applications

Bausano introduces E-GO Single Screw Extruder Concentrated Technology for PO Pipe By virtue of its role in understanding the needs of the industry for over 70 years, Bausano introduces E-GO: the renewed range of single-screw pipe Extruders for the production of PO pipes, resulting from ...

Pipes Extrusion: Basic Principles

bausano.com › press-and-news › pipes-extrusion-basic-principles

... a sector which has much relevance. And pipes are without doubt indispensable components in many of the infrastructures that surround us. The pipe extrusion is in fact the topic of this article. A pipe extrusion line consists of different parts. An Extruder converts raw plastic material into a continuous tubular melt by extrusion through an annular die. The molten pipe then proceeds through a sizing or calibration bench (which adjust its dimensions) to a cooling tank. After being cooled, the pipe ...

Extrusion Resins and Material

bausano.com › press-and-news › extrusion-resins-and-material

Not all resins are suitable for the extrusion process, nor are all Extruders suitable for your ideal resin As such, we strongly encourage you to collaborate with a raw material supplier and/or an experienced Extruder for this step. They can make recommendations based on your design and part requirements, reducing the ...

Reduce energy consumption by up to 30% on your Extruder

bausano.com › press-and-news › reduce-energy-consumption-by-up-to-30-on-your-extruder

Promoting energy savings means encouraging sustainable production

The importance of using an extruder over time

bausano.com › press-and-news › the-importance-of-using-an-extruder-over-time

The importance of using a Bausano Extruder over time

Digital open day bausanos made in italy quality in live streaming

bausano.com › press-and-news › digital-open-day-bausanos-made-in-italy-quality-in-live-streaming

Compounding line with the Bausano Twin-Screw Extruder 125/25, in operation Made in Italy quality and the precision and efficiency of Bausano are being showcased in an exclusive preview during the live streaming presentation of the MD NextMover 125/25 extrusion ...

The energy used in the Bausano plants comes 100% from certified renewable sources

bausano.com › press-and-news › the-energy-used-in-the-bausano-plants-comes-100-from-certified-renewable-sources

The Bausano Green Story A project implemented in partnership with ForGreen Spa. One of the most important costs affecting a company's turnover is energy and we wondered if it would be possible to save money while doing something good for the ...

Extruder specialist to host USA Virtual Open Day

bausano.com › press-and-news › extruder-specialist-to-host-usa-virtual-open-day

Extruder specialist to host USA Virtual Open Day

Get additional years reliable service from your Bausano Extruder

bausano.com › press-and-news › get-additional-years-reliable-service-from-your-bausano-extruder

Extend the return on your original investment with our Extruder service

New Pipe Die Head Technology - Live Streaming

bausano.com › press-and-news › new-pipe-die-head-technology-live-streaming

... July 8 for the latest in a series of virtual events. Featuring next-generation extrusion die-head technology, this extrusion conference will cover Bausano’s pipe production process, culminating in a live demonstration of an MD 75/30 twin-screw Extruder for PVC pressure pipe.

E-GO series for PO pipes

bausano.com › press-and-news › e-go-series-for-po-pipes

... sectors are concerned, namely from construction to infrastructure, laying water and electricity mains and gas pipelines, from agriculture to medical, the mining and oil industry and automotive. Compact, efficient and high-performance: E-GO pipe Extruders stand out for the screw geometry which, in addition to featuring an ad hoc design developed on customers’ requirements, also introduces innovative solutions. This design choice makes it possible to obtain a high output in terms ...

App and bausano

bausano.com › press-and-news › app-and-bausano

... partnership with Australian Plastic Profiles Peter Chivers, Manufacturing Manager at Australian Plastic Profiles, states, “We are proud of our high-quality products, achieved thanks to Bausano’s specialist staff and the excellence of their Extruders. We have developed a first-class partnership with this company, over years of collaboration and challenges tackled together, as a team, creating never-before-seen solutions.” He continues, “The new extrusion lines fully meet our ...

Multidrive

bausano.com › press-and-news › multidrive

... single static frequency converter, an instrument capable of ensuring constant rotation and perfect synchronism, without using any additional devices. In addition, the special multi-stage thrust bearings, designed to triple the dynamic load, enable the Extruders to handle high production volumes. For smaller lines, on the other hand, Bausano has developed Multidrive 2x2, characterised by a single pair of motors, thus reducing overall dimensions and optimising the gearbox operation. A wide range of ...

Screw wear

bausano.com › press-and-news › screw-wear

Causes of screw wear In the Extruder, the relative moving parts are the screw and the barrel and there is also a fluid flowing through the channels that can cause additional wear. There are many factors that can cause the barrel and screw wear: Cold start of the screw Wrong ...

Plastic Co-extrusion Process: What is it And Examples

bausano.com › press-and-news › plastic-co-extrusion-process-what-is-it-and-examples

What is plastic co-extrusion? Co-extrusion is a process in which multiple materials are extruded together to create a multi-layer system. Each material comes from a different Extruder and is organized into layers when passing through the die. The process relies on the viscosity of the polymers to prevent mixing and ensure even distribution of one material over another. What is the process of co-extrusion? Just like with ...

pva pvoh biodegradable plastics

bausano.com › press-and-news › pva-pvoh-biodegradable-plastics

... granulation process requires a different approach to traditional plastics, which is why all of Bausano’s special lines are a powerhouse of technology that can be fully tailored to the customer’s specific requirements.” PVOH extrusion: Extruder configuration In order to determine how to correctly configure counter-rotating twin-screw Extruders, which perform better than co-rotating Extruders in the case of water-soluble bioplastics, our team of experts takes several aspects into consideration. The ...

App and bausano

bausano.com › customers › app-and-bausano

In order to meet A.P.P’s requirement for constant performance 24-7 for 50 weeks of the year, Bausano’s Extruders, exported across the world, are equipped with the exclusive Multidrive, Smart Energy and Digital Extruder Control 4.0 technologies.

IPL Srl

bausano.com › customers › ipl-srl

The collaboration between the two companies began at the end of the 1990s following the purchase of a first Extruder to produce PVC pipes, destined to become the first of many lines purchased over the years. Over the last twenty years, in fact, Bausano's production lines have become more and more numerous, allowing IPL Srl to further increase its internal ...

PlastChem B.V.

bausano.com › customers › plastchem-b-v

... induction technology designed by Bausano and chosen by PlastChem for its lines, which guarantees faster and more homogeneous heating of the barrel and the material processed, resulting in a 30-35% decrease in consumption. A further plus is the Digital Extruder Control 4.0: an innovative system, which monitors all the plant production parameters and energy efficiency, to meet the Industry 4.0 latest vertical integration requirements.

Post Industrial Waste, New Technologies For Recycled Plastic Extrusion

bausano.com › press-and-news › post-industrial-waste-new-technologies-for-recycled-plastic-extrusion

... the market. Production machinery, plant lighting and heating systems, and industrial refrigeration systems are just some of the items that contribute to raising the load curve, especially when the company has obsolete and inefficient equipment. The Extruder is the most important energy-consuming component of a plastics manufacturing company. A malfunctioning system is not only at risk of failure but also consumes more energy Designed by our team of engineers, the Barrel Induction Heating System ...

Guide to The Plastic Recycling And Recovery Process

bausano.com › press-and-news › guide-to-the-plastic-recycling-and-recovery-process

... plastics. PO or PVC scraps also need filler reinforcements, which can be natural fillers, like wood, or there are also inorganic fillers, and they can improve morphological, mechanical, rheological and thermal properties. Every project needs its own custom Extruder and mix of fillers, additives, virgin and recycled plastic. Feeding system Before the waste plastic can be processed, it must first be broken down, cleaned and then divided according to type if it is post-consumer waste. So, the plastic ...

Hdpe Ldpe Pp Pipe

bausano.com › applications › extrusion-lines-for-pipes › hdpe-ldpe-pp-pipe

The E-GO single-screw Extruder makes it possible to produce PO pipes intended for a wide range of applications in a variety of sectors: from construction to infrastructures, for laying water and power mains as well as gas pipelines, agriculture, medical systems and including ...

PVC pipe

bausano.com › applications › extrusion-lines-for-pipes › pvc-pipe

Depending on the project, material and customer needs Bausano is ready to offer you an efficient and excellent Extruder for PVC pipes.

Plastic Profiles

bausano.com › industries › plastic-profiles

... and rigidity. They provide excellent mechanical performance, even under extreme stress and high temperatures, thanks to reinforcements, such as glass fibre and high-tenacity carbon fibre. Technical profiles are made with Bausano’s single screw Extruder, namely Bausano E-GO single screw Extruder.

WPC Profiles

bausano.com › applications › extrusion-lines-for-profiles › wpc-profiles

The main feature of the Bausano twin-screw Extruder is the ability to adapt perfectly to any technical requirement. The quality of the profiles depends on the quality of the Extruders. The unique design of Bausano's twin-screw Extruders allows for the homogenous mixing of wood fibres and ...

Medical Tubing

bausano.com › applications › extrusion-lines-for-medical-sector › medical-tubing

Depending on the project, material and customer needs Bausano is ready to offer you an efficient and excellent Extruder for PVC pipes

plastic recycling extruders

bausano.com › extruders-range › plastic-recycling-extruders

The MD Twin Screw Extruder Series and the E-GO R Single Screw Extruder Series are the entirely new recycling and pelletizing system with optimized L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily ...

e-go r polyolefin recycling

bausano.com › extruders-range › plastic-recycling-extruders › e-go-r-polyolefin-recycling

Bausano has developed the technology to recycle and re-pelletize Polyolefins with its single Screw Extruder, E-GO R series. E-GO R single screw Extruder for Polyolefin recycling is the latest Bausano technology update.

MD series for PVC regranulation

bausano.com › extruders-range › plastic-recycling-extruders › md-series-for-pvc-regranulation

Bausano designs and builds also plastic recycling Extruder for PVC plastic material. Currently, PVC can be processed into a wide variety of short-life products, such as PVC packaging materials used in food or medical devices, and long-life products such as pipes, window frames, cable insulation, floors ...

Extrusion Materials

bausano.com › extrusion-materials

... composition and knowing the materials advantages and disadvantages can be a crucial success factor during the extrusion process. Bausano has done extensive R&D research for all types of materials and fillers during the years with its Laboratory Extruder, as well with E-GO Single screw Extruders or MD Twin Screw Extruders.

Plastic Polymers

bausano.com › extrusion-materials › plastic-polymers

... Thermoplastics polymers are polymers formed from linear or loosely, not linked to each other, branched chains. So, it will be sufficient to increase the temperature to bring them to a viscous state and form them. Thus, they become workable with a Single Screw Extruder or Twin-screw Extruder. Thermosets are special polymers which, once produced, cannot be melted without chemical degradation. Thermosetting polymers are those polymers which, under appropriate temperature conditions and/or in the presence of ...

Pvc Extrusion

bausano.com › extrusion-materials › plastic-polymers › pvc-extrusion

Polyvinyl Chloride (PVC) is one of the most widely used plastics in the world, for this reason Bausano specialized also in PVC Extruders. PVC extrusion is the process where a PVC material is forced through a die in order to create a fixed and shaped form or product. PVC extrusion generally needs a Twin Screw Extruder because of the harsh condition of PVC processing. ...

Abs Extrusion

bausano.com › extrusion-materials › plastic-polymers › abs-extrusion

... strength Excellent electrical properties Abrasion resistance Moisture resistance High chemical resistance to many acids, alkalis, oils and salts. ABS can also be produced in different formulations to suit a wide variety of applications. With a Bausano Extruder it is possible to produce ABS technical profile, for example utilizing a E-GO single screw Extruders. Acrylonitrile provides hardness, rigidity and chemical and heat resistance, while styrene makes ABS workable, bright and durable. Finally, ...

Barium Sulfate Extrusion

bausano.com › extrusion-materials › additives-fillers › barium-sulfate-extrusion

From the results of Bausano’s R&D test department, Barium sulfate as filler in a Bausano plastic Extruder can reduce the cost, improve the rigidity of plastic; improve the molding processability of plastic. It has further possible effects such as: increasing the stability of plastic products ; improving the quality of plastic products improving ...

Polyethylene Extrusion

bausano.com › extrusion-materials › plastic-polymers › polyethylene-extrusion

Bausano Extruders can process a variety of different types of PE, the most common are: HDPE, characterised by low branching, higher mechanical and chemical resistance and a higher melting temperature than LDPE. It is used in blow-moulding to make containers ...

Polyamides Extrusion

bausano.com › extrusion-materials › plastic-polymers › polyamides-extrusion

... applications in the personal care sector but, if suitably additivated, - by compounding - it can also be used to produce pipes for the oil & gas sector thanks to its improved mechanical and chemical characteristics. But one of many applications for Bausano Extruders for PA raw material are technical profiles and it can be done with a single or twin-screw Extruder. Bausano specialized especially in the production of PA 6 products, because it is tough, has excellent abrasion resistance, good chemical and ...

WPC Extrusion

bausano.com › extrusion-materials › plastic-polymers › wpc-extrusion

... relatively low temperatures, avoiding thermal degradation of the wood. The primary manufacturing processes for wood plastic composites are extrusion, injection molding, and compression molding or thermoforming (pressing). The primary purpose of the Extruder, like any compounding process, is to melt the plastic polymer and mix the polymer, wood, and additives in the compounding process (linkare pagina nuova sul compound).

Additives Fillers

bausano.com › extrusion-materials › additives-fillers

... between additives that have an influence on the process ability of the plastic and additives that have an influence on the product properties. Fillers in polymer Extrusion Fillers are added to polymers by customers before putting it in a Bausano Extruder to accomplish many different property changes and improvements. They can alter physical properties, reduce costs, trim weight, change the electrical conductivity, and enhance thermal properties, just to name a few. In almost every case they also ...

Polypropylene Extrusion

bausano.com › extrusion-materials › plastic-polymers › polypropylene-extrusion

Bausano customized Extruders can produce a variety of PP applications characterized by high resistance to: External impacts; Concentrated loads; High-pressure jets; Chemically aggressive fluids; To relatively high operating temperatures. In addition, it has an ...

Technology

bausano.com › technology

For over 70 years Bausano has been synonymous with excellence in the field of plastic Extruders. Bausano as an Extruder manufacturer has obtained a result thanks to the commitment, the seriousness and with a passion that has been handed down for three generations. Bausano extrusion lines stand out not only for their quality, ...

plastic extrusion

bausano.com › technology › plastic-extrusion

The machine which forces the mix through the die is a plastic Extruder, and the mix is known as the extrudate. A typical Extruder usually consists of seven major components, such as:

co-extrusion

bausano.com › technology › co-extrusion

... through the same mold to produce a single piece. In this process, two or more orifices are arranged in such a way that the fusion and interlocking of the extrusions takes place and a laminar structure is formed before cooling. In co-extrusion, a separate Extruder is used to feed each material to the mold, but the orifices can be arranged such that each Extruder supplies two or more layers of the same material. Each co-Extruder has a different laminate layer which gives a required characteristic property ...

dosing system

bausano.com › technology › plastic-extrusion › dosing-system

Bausano’s Doser, or Feeder is designed to introduce ingredients at the throat of a processing machine. Exact dosing is very important during plastic extrusion. Parts that are manufactured using the Extruder must meet the highest quality requirements. So, Bausano Plastic Extruders consider also the quality of the feeding system when designing an extrusion line. Dosing systems allocate predefined amounts of material in a definite time in a specified ...

Plastic Recycling

bausano.com › technology › plastic-recycling

... energy during the plastic processing. Plastics are durable, lightweight and inexpensive materials. With an extrusion line they can readily be molded into various products which find uses in a plethora of applications. For example, Bausano produces Extruder for pipe, window and technical profile or pellets. Every year, more than 420 million tons of plastics are manufactured across the globe. Consequently, the reuse, recovery and the recycling of plastics are extremely important. Plastics account ...

Plastic Compounding Pelletizing

bausano.com › technology › plastic-compounding-pelletizing

... tests are carried out from Bausano’s R&D department and technical department. Plastics compounding involves an intricate process with multiple stages. These may include determining additives ratio, high-speed mixing via a Bausano twin-screw Extruder, melt mixing, and cooling, all before final pellet cutting and packaging. Generally, a range of different materials can be used, especially with Bausano Extruders. Most common materials include:

food extrusion

bausano.com › technology › food-extrusion

The most commonly used Extruders in the food industry include single-screw and twin-screw systems, with twin-screw systems more widely used because of their flexibility. This is valid also for Bausano in food extrusion, both the E-GO single screw Extruders and MD ...

Reciplast

bausano.com › reciplast

With our Bausano MD 92/25 Twin Screw Extruder we tested Regranulated HDPE to produce a rigid HDPE pipe with good productivity and easy workability on the machine. With our Bausano E-GO 60/36 single screw Extruder we tested the extrudability of a pipe with Regrinded LDPE and densified with ...

Marshall Tufflex

bausano.com › customers › marshall-tufflex

Intelicare and Bausano are delighted to have supplied and commissioned an MD-125 twin screw Extruder for leading cable management specialists, Marshall Tufflex. Marshall-Tufflex is the UK’s leading manufacturer and supplier of cable management solutions for commercial, industrial, healthcare, education, and domestic markets. For 80 years, ...

plastics regranulation metal coating

bausano.com › press-and-news › plastics-regranulation-metal-coating

... temperature at which gelation is achieved, which should be in the range of 150°C to 170°C, depending on the formulation. E-go r, revolutionising polyolefin recycling with metal coating technologies Bausano has developed the next-generation E-GO R Extruder, designed for recycling and repelletising post-industrial and post-consumer waste, both highly humid and heavy films, with low water content. These include: HDPE, such as containers for milk, engine oil, shampoo, conditioner, soap, detergent ...

plastic extruders energy efficient production

bausano.com › press-and-news › plastic-extruders-energy-efficient-production

Plastic Production: Bausano's MD NEXT-MOVER Extruders and Sustainable Innovation The Extruder itself is the main energy-consuming component for a company producing plastic products. Designed by our team of technicians, the new series of MD NEXT-MOVER Extruders offers a package of innovations, ...

medical tube extrusion

bausano.com › press-and-news › medical-tube-extrusion

... the customer’s needs, taking into account the occupied ground volume, with innovative solutions aimed at reducing the size but maintaining the same production capacity. This unprecedented medical tube extrusion solution is based on a twin-screw Extruder from the Nextmover MD 75/24 series, on which a specially designed stainless-steel head is installed. The cooling and calibration tanks are designed with a unique idler system to reduce the overall dimensions of the line. In particular, ad-hoc ...

PVC pipe extrusion

bausano.com › press-and-news › pvc-pipe-extrusion

... the one hand, the Smart Energy System, with its electromagnetic induction principles, enables more rapid and uniform heating of the cylinder and, therefore, of the material being processed, for savings of up to 35%; on the other hand, through Digital Extruder Control 4.0, which has a 21-inch screen, it is possible to accurately monitor consumption of every single stage of the process. The real-time performance display enables intervention to manage motor power, temperature, oil control unit inspection, ...

Smart manufactoring pipe extrusion

bausano.com › press-and-news › smart-manufactoring-pipe-extrusion

... production lines as effectively as possible. Orquestra 4.0 and pipe extrusion There is specialist equipment and techniques for implementing Orquestra industry 4.0 standards in the Bausano Pipe Extrusion line, based on the E-GO Single-Screw Extruder. These technologies aim to connect, automate and expand the capabilities of quality control, manufacturing and product traceability, such as: Smart quality control Smart quality control machines continuously inspect and analyse newly manufactured ...

Vent design single screw extruders

bausano.com › press-and-news › vent-design-single-screw-extruders

Bausano single-screw Extruder vent design Bausano manufactures high-performance, customised single-screw Extruders to meet any needs. From the very beginning, we have ensured the highest standards, been constantly open and keen to improve and stay up to date with advances ...

Technical Support

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Bausano Extruder technical support

Industries

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... significantly impacted the plastic manufacturing sector is extrusion. Bausano Extrusion lines, characterized by their ability to shape and mold plastic materials into diverse forms, have found widespread application across various industries and sectors. An Extruder is a versatile manufacturing system used in various industries to produce a wide range of products. In fact, Bausano extrusion lines for plastic transformation have many applications and many Industries are involved in utilizing extruded ...

Automotive

bausano.com › industries › automotive

... Bausano is an experienced extrusion line manufacturer for the automotive industry with top notch technology for large-scale production. We have an in-house design department that plays a key role in every automotive project for designing the right Extruder for vehicle interiors and car body. Extrusion for Automotive Industry offers numerous advantages, including the possibility of producing customised and tailor-made components, reduced production costs and efficiency in the production of complex ...

Energy

bausano.com › industries › energy

... generation, transmission, and distribution of energy. Bausano produces these lines that utilize advanced manufacturing processes to extrude various materials into specialized products, meeting the stringent requirements of the energy sector. Bausano’s Extruder range includes Single Screw Extruders & Twin Screw Extruders.

Water management

bausano.com › industries › water-management

... of critical components that underpin water distribution, drainage systems, and utility infrastructure. Extrusion has proven to be a versatile and efficient method in meeting the diverse challenges posed by the water management industry. Bausano as an Extruder manufacturer is one of the major contributors in the water managament industry. Bausano’s Extruder range includes Single Screw Extruders & Twin Screw Extruders.

Medical

bausano.com › industries › medical

... sector, particularly in the production of plastic components such as sheets, bags, and tubes. In this technologically advanced era, extrusion technology stands as a key player in meeting the stringent demands of the medical industry. Bausano, a leading Extruder manufacturer, has emerged as a major contributor to the medical sector, providing innovative solutions for the production of critical plastic medical products. Bausano’s Extruder range includes Single Screw Extruders & Twin Screw Extruders.

Telecommunication

bausano.com › industries › telecommunication

Extrusion lines are essential in telecommunications, helping produce key components for modern communication infrastructure. They offer efficient solutions for the challenges in the industry. Bausano, a prominent Extruder manufacturer, is a significant player in shaping productivity and quality Extrusion lines in the telecommunication sector. Bausano’s Extruder range includes Single Screw Extruders & Twin Screw Extruders.

Drainage pipes

bausano.com › industries › drainage-pipes

... quality and innovation ensures that the drainage pipes produced with our extrusion lines effectively cater to the diverse needs of agriculture, building, and water management industries, providing efficient and sustainable solutions. From Single Screw Extruder to Twin screw Extruder Bausano can design custom made machines for every sector or application of water transportation pipes.

Cable ducts

bausano.com › industries › cable-ducts

... cables. Smooth interior for easy cable pulling, UV-resistant, and suitable for high-density installations. Multi-Duct Systems Ideal for situations where multiple cables need to be organized and protected Single Screw Extruder, E-GO seriesMultiple channels within a single duct, facilitating organized cable management. Cable Trays Industrial and commercial buildings for overhead cable routing Provides an open, ventilated structure ...

Water Transportation Pipes

bausano.com › industries › water-transportation-pipes

Bausano Excellence in Pipe Production Experience the advantages of Bausano's extrusion lines in water transportation pipe production. Our commitment in manufacturing Extruders with precision, innovation, and sustainability ensures the creation of high-quality pipes with consistent dimensions and structural integrity. Whether for crop cultivation, building infrastructure, or managing water systems. Explore our range ...

Spare Parts

bausano.com › service › spare-parts

... well-stocked spare parts warehouse at our disposal, 80% of spare parts are available within 24 hours. We want to remind our customers that original spare parts are of high importance. Bausano spare parts are designed to function perfectly with your Extruder based on your serial number. Low quality not Bausano components are cheaper, but they don’t meet the standards set by our company. This, in the long term, can lead to complications: non-original spare parts last less over time, so you will ...

Test & Analysis

bausano.com › test-analysis

Bausano’s Laboratory is equipped to analyze every step of the production process from the reological analysis with our capillary rheometer and plastographer to the Laboratory tests on our Laboratory Twin Screw Extruder up to Industrial Tests with Single and Twin-Screw Extruder simulating the entire production process. This simulation of the entire production process capacity allows us to meticulously assess the feasibility of customers' desired productivity ...

Common problems in the plastic extrusion process

bausano.com › press-and-news › common-problems-in-the-plastic-extrusion-process

... applications. Let’s focus our attention on the five most common problems that can occur. All these obstacles require a targeted approach and specific solutions to guarantee smooth production and the manufacturing of premium plastic products. 1) Extruder stops working: if the Extruder stops working, this common problem can be caused by impurities or unmelted material building up, blocking the regular flow of the plastic material through the Extruder. Solution: to keep your Extruder running ...

Pipe extrusion: energy consumption and efficiency

bausano.com › press-and-news › pipe-extrusion-energy-consumption-and-efficiency

... – known for its significant energy consumption – in which a plastic material is melted and pushed through a mold to obtain a specific shape, in our case, a pipe. However, ongoing progress in machine technology has led to a new generation of Extruders with built-in high energy efficiency solutions. Highly energy efficient extrusion machines stand out thanks to the use of innovative technology. This technology includes: Low energy consumption motors: these motors are often supplied by ...

What is the difference between hot and cold extrusion?

bausano.com › press-and-news › what-is-the-difference-between-hot-and-cold-extrusion

... processing techniques. Rapid cooking at high temperatures can reduce the overall production time and, consequently, energy consumption. Take your food production up a level with Bausano: the art of premium extrusion! In the food industry, Extruders are vital pieces of equipment. Among the options available, Bausano’s E-GO single strew Extruders and MD twin screw Extruders stand out thanks to their versatility and performance. Also in the food sector, Bausano’s laboratory Extruders ...

Types of screw design for plastic extrusion

bausano.com › press-and-news › types-of-screw-design-for-plastic-extrusion

Design and functionality of screws for extrusion One fundamental aspect when it comes to optimizing the plastic extrusion process is the design of the Extruder’s screw. This critical element – used to create a wide range of products – directly influences the quality and efficiency of the Extruder. The choice of screw design for plastic extrusion depends on the needs of the application. ...

Plastic compounding: process, benefits, applications

bausano.com › press-and-news › plastic-compounding-process-benefits-applications

... advanced process that involves mixing polymers with additives, fillers, or other chemical substances to improve the properties of the plastic base material. This process typically occurs through the use of specialized machinery known as compounders or Extruders. The main aim is to obtain a consistent blend with the specific characteristics required, such as: resistance durability flexibility thermal properties The process begins with the selection of a base polymer, ...

Pipe extrusion: which head to use?

bausano.com › press-and-news › pipe-extrusion-which-head-to-use

... required pipe profile and the material to be extruded. For example, dies for plastic pipes can differ from those designed for metallic pipes. Choosing between these will depend on the nature of the material and the specifics required for the end product. Extruder head, the heart of the process The extrusion head is a component located at the end of the extrusion machine that determines the shape and dimensions of the extruded pipe. It is designed to allow the molten material (e.g. plastic polymers) to ...

What is an extruder and how does it work?

bausano.com › press-and-news › what-is-an-extruder-and-how-does-it-work

What is an Extruder and how does it work?

CPVC Pipe Extrusion Lines

bausano.com › applications › extrusion-lines-for-profiles › cpvc-pipe-extrusion-lines

Depending on the project, material and customer needs Bausano is ready to offer you an efficient and excellent Extruder for CPVC pipes.

Plastic extrusion compounding: how does it work?

bausano.com › press-and-news › plastic-extrusion-compounding-how-does-it-work

... several key criteria when it comes to obtaining an even mix of different raw materials. Dispersive and distributive mixing, as well as heat control, represent crucial factors that usually take place through the use of specially configured twin screw Extruders. A plastic compounding Extruder is a specialized machine designed for this particular work. Granulation is another key element in the compounding process. Once the blend has been extruded and taken on the desired shape, it is turned into small ...

PVC-UH pipes: Features and Applications

bausano.com › press-and-news › pvc-uh-pipes-features-and-applications

... the global challenge towards sustainability and the reduction in environmental impact. Also, producing PVC-UH requires fewer resources compared to competing materials, making them an eco-friendly choice in every respect. Find out how great our Extruders for PVC pipes are! If you’re involved in the PVC pipe production industry, choosing the right Extruder can make the difference. For 75 years, Bausano has been at the cutting-edge of designing and building Extruders capable of meeting ...

The difference between single screw and twin screw extruders

bausano.com › press-and-news › the-difference-between-single-screw-and-twin-screw-extruders

Single screw Extruders: characteristics and applications The single screw Extruder is a machine that uses a single heated cylinder through which the plastic material passes to be turned into a specific shape. This shape can be a film, pipe, profile or granules, depending ...

Induction: What is Induction Heating?

bausano.com › glossary › induction-what-is-induction-heating

... as it acts directly on the material without the need to transfer heat from another source. Induction Heating in the Extrusion Process: Bausano's Solution In the plastics processing industry, induction heating is applied to heat the barrels of Extruders. Bausano, a leader in extrusion line design, has integrated this technology into its systems, thus optimizing process efficiency and performance. Induction heating in Bausano's Extruder barrels offers several advantages: Energy savings: ...

What is a barrel in an extruder?

bausano.com › press-and-news › what-is-a-barrel-in-an-extruder

What is a barrel in an Extruder?

Compounding: Meaning and Applications in Plastic Processing

bausano.com › glossary › compounding-meaning-and-applications-in-plastic-processing

... etc.) are precisely dosed and introduced into the extrusion machine. This phase is crucial to ensure homogeneous distribution and a uniform final result. Melting and homogenization: in the next phase, the materials are heated and melted inside the Extruder screw, where the mixing occurs. The combination of additives with the base polymer is carefully controlled to ensure that desired properties are consistently achieved. Forming and granulation: once mixing is complete, the plastic compound is ...

What types of materials can be extruded?

bausano.com › press-and-news › what-types-of-materials-can-be-extruded

... polyethylene, polypropylene, and PVC are extruded using this process. Some plastic polymers require specific temperatures and particular precautions. For this reason, in order to guarantee effective processing, it is always advisable to use a quality Extruder. Bausano produces Extruders for plastic materials. Rubber: rubber extrusion is common practice in the tire industry and to produce seals and profiles. Synthetic and natural tires can be manufactured through this process to create products ...

The most important extrusion parameters to monitor

bausano.com › press-and-news › the-most-important-extrusion-parameters-to-monitor

... quality of the end product depends largely on how the extrusion parameters are managed and carefully controlled. But what are the parameters that need to be monitored to guarantee that the extrusion process is at its best? 1) Temperature of the Extruder: the temperature of the Extruder is one of the most critical parameters to be checked. The wrong temperature could influence the viscosity of the material and the quality of the extrusion. It is important to adjust the temperature based on the ...

The difference between co-rotating and counter-rotating extruders

bausano.com › press-and-news › the-difference-between-co-rotating-and-counter-rotating-extruders

Co-rotating and counter-rotating Extruders: characteristics and applications Twin screw Extruders are mechanical devices used to transformer polymeric materials into desired shapes through the extrusion process. This method involves heating and pressurizing the polymers through a rotating ...

What are the zones of an extruder?

bausano.com › press-and-news › what-are-the-zones-of-an-extruder

What are the zones of an Extruder?

PVC pipe manufacturing: how does it work?

bausano.com › press-and-news › pvc-pipe-manufacturing-how-does-it-work

... These properties make it a first-choice material for a wide range of applications, including the production of pipes. The cornerstone of the manufacturing of PVC pipes is extrusion. The extrusion process involves the use of specialist machines known as Extruders. Extruders are designed to shape the molten PVC into a variety of forms, including pipes. Let’s look at the four fundamental phases of the PVC pipe manufacturing process: 1) Preparing the PVC: the process begins with preparing the ...

Types of extruders for plastic: characteristics

bausano.com › press-and-news › types-of-extruders-for-plastic-characteristics

Plastic extrusion: types of machines, characteristics, and uses Before diving into the different types of Extruders, it is vital we understand the concept of plastic extrusion. This industrial process consists of turning plastic materials into continuous shapes, exploiting the principle of the Extruder. Plastic extrusion machines are widely used in sectors ...

How does the granulation process for extrusion work?

bausano.com › press-and-news › how-does-the-granulation-process-for-extrusion-work

... only helps produce a more consistent finished product, but also opens the doors to a new level of manufacturing efficiency. Preparing the material in the form of granules then becomes like a secret weapon, allowing you to manage what happens inside the Extruder more efficiently and optimize the entire process. Not least because we find ourselves faced with challenges that cannot be ignored. The possible degradation of the material during granulation is a reality that has to be tackled with care and ...

Dies: What They Are and Their Function

bausano.com › glossary › dies-what-they-are-and-their-function

... geometries, such as pipes, profiles, and films. How do extrusion dies work? During the extrusion process, molten plastic is pushed through a die. The die shapes the material into the desired form, while the polymer gradually solidifies upon exiting the Extruder. Dies can be customized to produce a variety of shapes and sizes, depending on the specific needs of the final product. Main functions of extrusion dies: Product formation: The die defines the shape and dimensions of the extruded product, ...

Bubble Film Extrusion: What Is It?

bausano.com › glossary › bubble-film-extrusion-what-is-it

... production of packaging films, bags, and technical films with uniform characteristics and high performance. How does the bubble film extrusion process work? Polymer melting: Plastic material, usually Polyethylene (PE), is heated and melted inside the Extruder. Bubble formation: The molten polymer is pushed through a circular die, creating a tube of molten plastic. This tube is immediately inflated with an air stream to form a thin, continuous bubble. Cooling and winding: The bubble is gradually ...

Plastic Extrusion Plants: Structure and Operation

bausano.com › glossary › plastic-extrusion-plants-structure-and-operation

... profiles, films, and granules. These plants play a crucial role in industrial plastic production, ensuring precision, efficiency, and versatility. Structure of a Plastic Extrusion Plant A plastic extrusion plant consists of several key components: Extruder: The core of the system, where the plastic material is heated, melted, and mixed. Barrel and Screw: The plastic material is transported along the barrel by a rotating screw that compresses and melts it, ensuring uniform mixing. Extrusion Die: ...

Calculation of an Extruder Screw Throughput

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Calculation of an Extruder Screw Throughput

Volumetric Feeder: What It Is and Its Function

bausano.com › glossary › volumetric-feeder-what-it-is-and-its-function

... used in extrusion processes and industrial production to feed materials, such as polymers or additives, in a precise and consistent manner. The primary function of the volumetric feeder is to measure and regulate the volume of material supplied to the Extruder, ensuring that the introduced material quantity remains uniform. How Does the Volumetric Feeder Work? The volumetric feeder operates based on a fixed volume of material displaced per unit of time. The device typically consists of a feed hopper ...

Flow: Material flow in the Extrusion Process

bausano.com › glossary › flow-material-flow-in-the-extrusion-process

Material flow is one of the fundamental aspects of the extrusion process. It refers to the continuous movement of plastic material, which is heated, mixed, and transformed within the Extruder to achieve a product with the desired characteristics. Optimal flow management is essential to ensure the quality and consistency of the final product. Characteristics of Material Flow Flow consistency: A steady flow is crucial to avoid defects ...

Lubrication: What It Is and What It Does

bausano.com › glossary › lubrication-what-it-is-and-what-it-does

Lubrication is a crucial process in the extrusion of thermoplastic materials. It involves applying a lubricant to reduce friction between moving surfaces within the Extruder, ensuring smooth and efficient operation. This process not only preserves the integrity of mechanical components but also affects the quality of the final product. Functions of Lubrication Friction reduction: Minimizing friction between ...

Zones of Heating: What They Are and What They Are For

bausano.com › glossary › zones-of-heating-what-they-are-and-what-they-are-for

Heating zones are strategic areas inside a plastic Extruder, designed to control the heating of the material during the extrusion process. The Extruder is divided into several sections, each of which gradually brings the plastic material from a solid state to a molten state in a uniform and controlled ...

Rotation: Co-Rotating and Counter-Rotating Screws

bausano.com › glossary › rotation-co-rotating-and-counter-rotating-screws

The rotation of screws in an Extruder is a critical factor that directly influences the extrusion process, the quality of the processed material, and the final applications. Screws are classified into two main categories: co-rotating and counter-rotating, based on the direction in ...

Upstream: What Are the Components Before the Extruder

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Upstream: What are the components before the Extruder

Torque: What It Is and Its Importance in Plastic Extrusion

bausano.com › glossary › torque-what-it-is-and-its-importance-in-plastic-extrusion

Torque, a fundamental concept in plastic extrusion, refers to the rotational force applied to the screws within the Extruder. This force drives the mixing, compression, and melting of raw materials, directly impacting the efficiency and quality of the extrusion process. Characteristics of Torque in Extrusion Energy Transfer: Converts motor power into rotational ...

K-Factor: What It Is and What It’s Used For

bausano.com › glossary › k-factor-what-it-is-and-what-it-s-used-for

... the K-Factor, a stable temperature can be maintained during extrusion, preventing overheating or excessive cooling that could compromise the quality of the product. Applications of the K-Factor Screw Design: It is used to design the screws of the Extruder, optimizing the efficiency of heat transfer. Extrusion Process Control: The K-Factor is crucial for precise temperature control during the extrusion of complex plastic materials, such as those requiring uniform melting. How Bausano Works with ...

Joint: What are the sealing components in plastic extrusion used for

bausano.com › glossary › joint-what-are-the-sealing-components-in-plastic-extrusion-used-for

... material, gas, or liquids within the extrusion system. Their main functions include: Sealing and Protection: Joints seal the joints between different parts of the machinery, preventing the molten plastic from leaking out, which could damage the Extruder or compromise the quality of the final product. Pressure and Temperature Control: Joints help maintain the correct pressure within the system and ensure that the material is processed at the ideal temperature. This is crucial for achieving ...

Yield: the Yield of the Extruded Product

bausano.com › glossary › yield-the-yield-of-the-extruded-product

... formulation: the addition of additives, stabilizers, fillers, and colorants can affect yield. For example, the use of recycled materials may result in slightly lower yield compared to the use of virgin materials. Machine technology: the type of Extruder, its ability to manage material flow, and the efficiency of components such as screws and calibrators directly influence the yield of the process. Importance of Yield in the extrusion process Good yield is essential for ensuring productive ...

Downstream: the role of the post-extrusion process in plastic production

bausano.com › glossary › downstream-the-role-of-the-post-extrusion-process-in-plastic-production

The term downstream refers to all operations that take place after the plastic material exits the Extruder’s die, encompassing all activities that shape, cool, and prepare the extruded product for final use. This stage is critical to achieving the desired final characteristics in terms of form, dimensions, and surface quality. Main components ...

Get Up to 30% More for Your Old Extruder with the Bausano Trade-In Campaign!

bausano.com › press-and-news › get-up-to-30-more-for-your-old-extruder-with-the-bausano-trade-in-campaign

Get Up to 30% More for Your Old Extruder with the Bausano Trade-In Campaign!

hdpe pipe extrusion

bausano.com › press-and-news › hdpe-pipe-extrusion

HDPE Extruder Machines: How They Work and Their Role in Pipe Manufacturing