Manufacturing

Where Solutions Take Shape

Bausano manufactures its extrusion lines entirely in-house, ensuring full control over quality, lead times, and reliability. Production is fully carried out in Italy, within the Rivarolo Canavese plant, where each machine is built and tested by specialized personnel.
Here, a long-standing manufacturing tradition blends with technological innovation in a production process that reflects the excellence of Italian industrial craftsmanship — defined by attention to detail, quality materials, and intelligent design.

The Strength of Made in Italy

Bausano’s Made in Italy approach is based on a short, integrated, and traceable supply chain — entirely managed within the company: from mechanical processing of every single component, to the manufacturing of barrels and screws, and integration of electrical and electronic components.
The entire supply chain relies on Italian partners, selected for their reliability, quality, and continuity — creating an industrial ecosystem that values local expertise and Italian manufacturing tradition. Every step of the process is carefully monitored to ensure high performance and long service life.

From Concept to Custom Systems

Each project begins with a customer’s specific need. After gathering all the necessary data, our technical team develops a tailor-made extrusion line, engineered around process requirements, final product specifications, and performance goals.

The production phase inside Bausano’s facility is where these innovative solutions take shape and transform into tangible systems, ready to be installed worldwide.

The Strength of Made in Italy

From Concept to Custom Systems

Precision Assembly & Rigorous Testing

Each extrusion line is carefully assembled in dedicated areas, where every client-specific customization is implemented with precision.  The process includes:

System integration check

verifying that all mechanical, electrical, and software components work seamlessly together

Compliance with safety standards

ensuring machines meet the highest international safety requirements.

Final trials in the testing department

running complete operational tests before shipment to guarantee performance and reliability.

This meticulous approach ensures that every Bausano system is delivered ready to perform at its best, from day one.

Technology at the heart of Made in Italy production

Bausano's extruders are engineered to operate efficiently even under the most demanding process conditions. Precision mechanics, patented features, and in-house development guarantee consistent output, tight tolerances, and optimal melt quality — whether you're working with virgin or recycled materials.

Complete lines

Each complete line is the result of tailored engineering, built to integrate extrusion, downstream units, automation, and control systems into a seamless, high-performance setup. Whether for standard applications or highly customized processes, Bausano delivers a single point of responsibility — from concept to commissioning.

End-of-line system

Bausano’s end-of-line systems bring efficiency and accuracy to the cutting, grading, packaging, and handling stages.
Modular by design, they adapt to pipes, sheets, or profiles of various formats and materials — all with smart control logic, minimal waste, and fast changeover.

Technology at the Heart of Made in Italy Production

In Bausano extrusion lines, precision mechanics meets patented innovation. Our extruders are designed to operate in challenging conditions with maximum energy efficiency, thanks to in-house technologies developed over decades of experience.

Each system features a robust mechanical structure, engineered for long-term durability and consistent performance. The careful selection of Made in Italy materials, combined with in-house machining and strict quality control, ensures extended lifecycle, reduced extraordinary maintenance, and optimized investment for our clients.

Patented Technologies

Among the exclusive innovations developed by Bausano:

Multidrive System -> reduces mechanical stress on screws, increasing reliability and extending
service life.
Induction Heating System -> enables precise thermal control while significantly cutting energy consumption, ensuring process stability and extrusion quality.

All design and production phases are managed internally, supported by deep engineering expertise and rooted in Bausano’s legacy as a family-owned Italian company since 1946. This integrated approach allows every system to be custom-tailored, optimizing each detail with method, consistency, and a holistic vision.

Commitment to Sustainability
For Bausano, production also means responsibility. We continuously invest in technologies and processes that:

Reduce waste
Optimize energy use
Support long-standing values of sustainable production

Every Bausano system embodies a balance between industrial rigor and adaptability, reflecting the essence of our company: technically solid, yet human-centered.
A machine built to last, entirely designed and manufactured in Italy, using carefully selected Italian components and suppliers. A true concentrate of technology, reliability, and sustainability — proudly Made in Italy.

Didn’t you ﬁnd what you were looking for?

Fill out the form and send us your questions and requests. One of our representatives will get back to you as soon as possible.