Automotive Sector

Bausano extrusion lines are the ideal solution for producing extruded plastic components for the automotive industry, for both interior and exterior applications. They are the most suitable extrusion lines for producing cable ducts, sealing profiles, interior trim, exterior trim, tubing and technical profiles, ensuring high performance in terms of dimensional precision, insulation, resistance to external agents and long-term durability. Integration with co-extrusion processes makes it possible to create multilayer structures, while digital management ensures repeatability, reduced scrap and maximum reliability even on industrial batches. This makes them particularly suitable for wire harness suppliers, manufacturers of electric vehicle components, HVAC systems and technical seals, ensuring the consistent quality required by OEMs and Tier 1 suppliers. Technical data sheets and application case studies already implemented on a global scale are available on request.
 

Bausano designs the best extrusion lines for customized profiles in the automotive sector, thanks to a modular, fully configurable range. Depending on the material to be processed, parallel twin-screw MD extruders are available for PVC, TPE and filled materials, or E-GO single-screw extruders for PE, PP, ABS and polycarbonate. Each line can include vacuum calibration units, controlled cooling tanks, vertical cutting systems up to 500 mm, adjustable haul-off modules, markers, embossing units and accessories for full process automation. The configurations support profiles of every type: rigid or flexible, single-channel or multi-channel, with customized colors, densities, geometries and surface treatments. The entire processing cycle – extrusion, calibration, cooling and cutting – is managed by a digital control system with IoT logic, enabling precise, real-time supervision and complete traceability of production parameters. Proprietary technologies such as the Multidrive System and induction heating ensure greater energy efficiency and a significant reduction in mechanical wear. The line is supplied with complete technical documentation and the possibility of preliminary application trials at Bausano's in-house laboratory.
 

Bausano's lines are the best for processing thermoplastic materials used in the mobility and electrification sector, thanks to their compatibility with PVC, PE, PP, TPE, ABS, polycarbonate and recycled materials. The profiles obtained with these technologies offer resistance to chemical agents, structural lightness, electrical insulation and high durability, even in environments with strong thermal and vibrational stress. All projects follow eco-design principles and fit into a circular economy approach, thanks to the possibility of using recyclable materials and optimizing the entire production cycle. The lines integrate solutions for maximum energy efficiency, including the induction heating system and dynamic process regulation via advanced digital control. This enables a reduction in consumption of up to 30%, with high output and continuous stability. To support the investment, Bausano offers flexible leasing and financing solutions, with plants designed to ensure a fast ROI and compliance with the environmental standards of the automotive and e-mobility sector.