Industries

Industrial sectors served by extrusion technologies

Extrusion lines for producing pipes, profiles and compounds across different sectors

Industrial sectors and application areas

In the context of modern industry, plastics extrusion is a well-established production technology for manufacturing continuous products with controlled dimensional and performance characteristics. Bausano offers extrusion lines designed to meet the needs of various industrial sectors, combining application flexibility, process stability and production continuity. Among the main advantages of extrusion in industrial production are the ability to manufacture continuous products with high repeatability, reduced material waste and better cost control per unit produced compared to batch technologies.
 

Industrial use of pipes, profiles and compounds

The industrial sectors that use extrusion lines include construction, infrastructure, automotive, medical, packaging and manufacturing. In each of these areas, extrusion is used to produce pipes, technical profiles and compounds, with different requirements in terms of geometry, mechanical performance and productivity. Bausano's extrusion lines are configured according to the final application, making it possible to adapt the process to the specific needs of each sector and to obtain products consistent with the standards required by the target market.


 

Plastic materials and process parameters across different application areas

The industrial extrusion process involves defined operational stages including material feeding, plasticization, shaping through the extrusion die, calibration and cooling. This sequence enables the continuous production of pipes, profiles and compounds with controlled dimensional characteristics throughout the entire production cycle. Compared to batch production technologies, extrusion makes it possible to reduce downtime, material waste and energy costs per unit produced – the main advantages that make this technology strategic for industrial production. Bausano's solutions are designed to ensure process stability, operational reliability and a measurable return on investment, supporting manufacturers' competitiveness across different industrial sectors.

Extrusion processes and product types by sector

 

The plastics extrusion process involves heating and shaping raw plastic materials, forcing them through a die to produce a continuous profile. This method makes it possible to create a wide range of products, ranging from simple pipes and tubing to complex profiles used in sectors such as construction, automotive, packaging and others. The adaptability of extrusion lines to a multitude of plastic materials, including polyethylene, polypropylene, PVC and others, has further expanded their range of application, making the extrusion process a factor of innovation and efficiency for every sector.
Industrial applications of pipes, profiles and compounds require processing a wide range of plastic materials, selected based on the performance required by the sector of use. Bausano's extrusion lines are designed to process materials such as PE, PP, PVC, engineering polymers and thermoplastic elastomers, even with high percentages of filler or recycled material. The ability to configure technical parameters such as screw diameter, installed power (kW) and hourly output (kg/h) makes it possible to optimize the process according to the material and application, ensuring consistent quality and production stability.

Agriculture

Agriculture

Extrusion lines are used in agriculture to produce water transport pipes, irrigation pipes and drainage systems. These products help optimize crops, protect plants from environmental agents and efficiently manage water resources

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Automotive

Automotive

In the automotive sector, extrusion is used to produce technical profiles, tubing and plastic components for vehicle systems. These products support weight reduction, functional insulation and component reliability in both structural and non-structural applications.

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Construction

Building

Extrusion lines are used in the construction sector to manufacture pipes, profiles and plastic systems for plants and infrastructure. Extruded products are used in hydraulic systems, drainage networks, fluid distribution and components for civil and industrial construction.

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Energy

Energy

In the energy sector, extrusion is used to produce pipes and plastic components for distribution networks and plant systems. These solutions are used in applications requiring reliability, operational continuity and resistance to operating conditions.

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Water Management

Water Management

Extrusion lines are widely used in water management to produce pipes for water transport, distribution and treatment. Extruded products support civil and industrial water networks, contributing to efficient and safe resource management.

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Medical

Medical

In the medical sector, extrusion is used to produce medical tubing and medical film for devices and healthcare applications. These products require high dimensional precision, material control and process stability, supporting applications operating in regulated, high-reliability contexts, such as catheters, infusion tubes and components for single-use medical devices.

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Telecommunications

Telecommunications

Extrusion lines are used in the telecommunications sector to produce pipes, sheathing and profiles for protecting and laying network infrastructure. Extruded products support the installation and protection of cables and communication systems.

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