head pvoh

Plastic materials for extrusion: PVOH

Water-soluble polymer for functional applications

PVOH extrusion process: process control and plant configuration

PVOH extrusion (polyvinyl alcohol) is the process that transforms this water-soluble polymer into bioplastic compound pellets or finished extruded products, through controlled melting of the material and precise management of temperature and moisture along the barrel.
Bausano extrusion lines meet the specific processing requirements of PVOH, thanks to dedicated technical solutions that ensure process efficiency, control and stability:

  • Accurate management of moisture and temperature, essential for controlling gelation and preventing material degradation;
  • Configurations with MD Series co-rotating twin-screw extruders, ideal for ensuring melt homogeneity even with water-soluble or technically complex formulations;
  • Precise thermal control along the entire barrel, managed through the Sphera digital system, to keep temperature constant at each process stage;
  • Dedicated degassing systems, which remove volatile residues and ensure compound purity;
  • Special downstream modules, designed to avoid direct contact with water during cooling of the extruded product;
  • Production of compound or finished profiles, with consistent chemical-physical characteristics and high performance in biodegradable applications.


All these features result in a stable, repeatable production process suited to processing complex materials. Thanks to Bausano's experience in building dedicated PVOH plants, the client obtains a high-quality finished product and a sustainable process, backed by complete technical support during testing, configuration and plant start-up.
 

pvoh

Industrial applications of PVOH and examples of extruded products

Extruded PVOH is used in sectors where controlled solubility, gas barrier properties and biocompatibility are essential requirements. Key application areas include water-soluble films for functional packaging, such as those for food, pharmaceutical products, single-use detergents, and technical formulations requiring residue-free dissolution in water. In addition to producing bioplastic compound pellets for use in subsequent blown film or thermoforming processes, PVOH can also be extruded into high-precision shapes for special applications in electronics, medical devices or advanced consumer products.
The client is supported in defining the most suitable formulation for the final application, evaluating the potential use of blends or additives to improve thermal stability, processability and specific performance. The lines can be configured with dedicated dies and customized cutting systems, offering versatility for both pellet products and finished extruded semi-finished goods.

Tailor-made lines for PVOH: efficiency, modularity and complete support

PVOH extrusion presents challenges related to managing process variables, the material's sensitivity to moisture, and the need to obtain products with uniform chemical-physical characteristics. Bausano extrusion lines address these challenges by integrating the Sphera digital system, optimized thermal profiles and high-performance mechanical components, ensuring high productivity and optimized energy consumption. The modularity of the plants and the configurability of process parameters allow adaptation to new formulations and the requirements of a rapidly evolving market. From a sustainability standpoint, PVOH is valued for its environmental compatibility and biodegradability under controlled conditions, reducing the impact of single-use products and meeting regulatory and circular economy requirements. The client has access to Bausano's know-how for defining the best extrusion recipes, is supported during application testing, and can access leasing or financing options to facilitate the adoption of technologically advanced plants. This combination of efficiency, sustainability and complete technical support allows the client to obtain an ideal production solution for PVOH-based compound and extruded products.

A starting point to define the right solution together

By filling in the form below, it is possible to describe specific technical or production requirements. The technical team will carefully evaluate the request in order to propose the most suitable extrusion line or extruder.

This field is mandatory
This field is mandatory
This field is mandatory
This field is mandatory
This field is mandatory
This field is mandatory
This field is mandatory
REQUEST A QUOTE