Custom accessories for every extrusion line

Bausano offers the customer all the accessories to complete the line, proposing a total customisation of the system to meet production objectives.

Each line is complete with cooling and calibration benches, take off and cutting units, each featuring special measures to achieve additional energy savings up to 50%!

Accessories for pipe lines

Single or double output heads

Each extrusion head is manufactured to meet the specific needs and process parameters of each processed material and desired final product. They are equipped with interchangeable pins and bushings to speed up the change of measurement and of special spokes, designed to optimise the flow of the thermoplastic material. 

Completely thermoregulated both externally and internally and made of chromed or stainless steel, the heads can be single or double output with predisposition for co-extrusion with one or more auxiliary inputs.

 

Calibration bench

Manufactured according to the product characteristics and made of stainless steel, it ensures the total absence of corrosion and allows maximising extrusion pipe productivity.

 

Cooling bench

Designed for cooling of pipes with diameter up to 1,000 mm, it allows reaching high extruded material linear speeds, ensuring the maximum dimensional stability.

The ease of adjustment on 3 axes and the motor-driven longitudinal movement allow a quick and precise positioning during machining.

 

Take off unit

Take off pipes with 2, 3 or 4 tracks, with flat and shaped rubber pads, complete the lines.

 

Take off units

Special units with useful pick-up devices in length and width able to meet any special needs.

 

Cutting unit

Modular and ergonomic unit, provided with automatic pneumatic movement that does not require manual operation for adjustments such as cut length, trolley forward and backward speed.

Accessories for medical lines

The technology of MD Plus and TM extruders ensures the thermal and plasticising stability at any production rate.

 

For production of small pipes

Each line is complete with cooling and calibration tanks, take off and cutting units, each featuring special measures to achieve additional energy savings up to 50%.

 

For production of medical pockets

High performance in terms of productivity, special heads and water-cooled calibration systems for flat medical pocket tubular elements measuring from 80 to 400 mm across.

 

For production of medical sheets

Each line is equipped with a special head to produce embossed medical sheets with an adjustable width from 80 to 420 mm and thickness varying from 0.1 to 0.65 mm to ensure correct transversal measurements. Completed with double belt take off unit and side trimming device.

Accessories for profile lines

Single or double output extrusion and co-extrusion head

Each extrusion head is manufactured to meet the specific needs and process parameters of each processed material and desired final product.

 

Calibration and cooling bench

Designed to reach high extruded material linear speeds and ensure dimensional stability, with a reduction in water and electricity consumption up to 50%.

 

Centralised control panel

The operator controls the whole line, remaining near the production line: this is a great benefit for production control.

 

Take off unit

The take off units that complete the profile extrusion lines are sturdy and very reliable. Provided with track closure system with pneumatic adjustment, they are available with special shape pads and tracks, according to the type of extruded profile.

 

Vertical cutters

High-speed vertical cutters for small- and medium-sized profiles complete the profile line.

 

Horizontal cutter

Longitudinal transfer horizontal cutters for profiles greater than 300 mm, provided with automatic pneumatic movement that does not require manual operator interventions, complete the profile lines.

Accessories for granule lines

Filter changer

The filter changer allows reusing, through granulation, all the plastic materials from scraps or post-consumer – such as PVC, PE, PP, PC and ABS – removing any contaminants. Designed for the special needs of companies operating in plastic material regeneration, the Bausano automatic hydraulic filter changers can be installed directly on the cylinder end and connected to all our standard granulation heads. A warning light with acoustic signal activated by the material pressure warns the operator when the filter must be replaced.

 

Granulation heads

Developed based on the customer's production needs, they are designed to achieve the optimal distribution on the cutting plate and to facilitate opening and cleaning operations, reducing machine downtime to a minimum.

 

Side air cutter

The TGL/2 is a cutter with non-coaxial cutting blades with respect to the granulation head. This construction feature allows to always keep the blade surface temperature low, preventing the decomposition of any processed material residues.

 

Front air cutter

The Bausano granulation system is composed of a front cutter, complete with guard for forced air circulation and soundproofed fan. The cut granule is conveyed through stainless steel pipes up to the cooler where a cooled cyclone with double air gap separates air and fumes.

 

Front water cutter

Bausano offers a series of submerged or liquid ring water cuts, able to satisfy the most varied needs of its customers.

 

Cooling unit

Granule cooling is carried out on holed stainless steel sheet surfaces through a forced air circulation generated by vertical flow valves, fitted in the machine base. Wall-mounted filters, fitted outside the base, ensure an air flow with no contamination. The alternating movement of the surfaces is generated by proper counter-rotating mass vibrators, allowing a uniform distribution of granules, with subsequent optimisation of the useful cooling surface.

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