Scientific analysis and testing to develop tailor-made extrusion solutions.
Pioneering solutions designed to improve efficiency, sustainability, and people’s well-being — tools for the industry of tomorrow.
Technical assistance for our Extrusion Line with well-trained technicians with hands-on support as well remote assistance.
Bausano well-stocked warehouse where you can find accessories and original spare parts, even for Bausano machines over 20 years old
Testing services like Factory acceptance tests, virtual FAT or SAT are offered with all our Extrusion Lines
ENGINEERING
MANUFACTURING
Back MANUFACTURING
SERVICE
Bausano has been designing and manufacturing high-quality bespoke plastic extruders for over 75 years. With standard and custom extrusion lines to suit any needs, we are a strategic partner in plastic processing, especially in the production of pipes, profiles, pellets and medical devices. Our plastic extruders include:
Bausano is an expert plastic extrusion manufacturer, producing a fully customizable range of plastic extruders for a variety of sizes, applications and materials.
From a lab scale extruder up to industrial production capacity with Single and Twin-screw extruders, we provide every kind of bespoke extruders tailored to your needs.
The application for Bausano Extruders is multiple, from pipes to window or technical profile, up to pellets and medical devices like medical tubes. The plastic materials and food materials that are possible to be processed are many from PVC to HDPE up to pet food or grain-based food. We adapt our Extruders to your needs.
Today, the challenge is sustainability. A difficult, urgent challenge that affects everyone, especially those working in this industry. Every effort must be focused on reducing our impact on the environment, starting with limiting waste and energy consumption, and continuing through the promotion of research and the use of sustainable materials. This brought Bausano in developing new technologies like the induction heating system of the barrel and the new Recycling Extruders for PVC and Polyolefin polymers. Bausano is committed in offering increasingly solutions for reducing energy consumption and recover plastic scrap material.
Making efficient plastic extrusion machines is a delicate operation and there are many variables involved, many of which can be unexpected. That's why we've always been used to managing everything directly, taking care of every phase, from the initial project to the finished product. A model that allows us to do better, clearly reducing the timescale and ensuring maximum quality at the technical-functional level while guaranteeing special attention, even when it comes to product design.
Taking care of every phase in-house allows us to customize the Extrusion lines with special requests from our customers.
For us, work doesn't conclude with the sale, but continues within a long-term collaboration aimed at constantly improving on-site production lines, in a virtuous cycle that generates value by creating development.
Greater durability, exceptional performance and great energy savings. The MD & E-ON Twin Screw Extruder series are the most innovative solutions in the field of extrusion.
Power, technology and elegance in a modular machine, customisable in every detail, complete with Digital Extruder Control 4.0 for monitoring consumption.
Compact, versatile and perfect for testing and sampling operations, the special extruder Bausano MD30 is designed for those who need to analyse products and manage pilot tests in the laboratory on small quantities of material, with the aim of identifying solutions to be extended to the entire production.
The power and elegance of our single screw extruder applied to the recover of scrap materials for recycling purpose.
The quality of our MD Twin screw extruder series applied to the regranulation of PVC. Tradition and innovation united for the recovery of production and post-consumer waste
Several models with screw diameters up to 60 mm combined with the appropriate screw geometry and perfectly synchronised drive capacity and speed make it possible to process all popular thermoplastics.
Bausano is above all synonymous with technological innovation. We devote time and attention to the care of every slightest detail in our products, to reach the maximum efficiency and ensure reliability in the long-term.
The key to success of our products is customisation: from electric or electronic to mechanical components, from touchscreen monitors to appearance of elements and lines, everything is shaped around the special needs of the customer.
We do everything in-house: from component drawing to line assembly, every step is managed internally by our highly skilled staff, undergoing continuing training.
What better guarantee than an Italian company that sells extrusion lines all over the world? The quality of our products and services is our business card.
Plastic extruders are machines used to process plastic polymers. The material, generally supplied as granules or pellets, is introduced through a hopper and conveyed to the plasticising screw. During the process, the plastic is heated, melted, homogenised and pushed through an extrusion head or die, taking the shape required by the final product.
The most commonly extruded plastics are PVC, polyethylene PE, polypropylene PP, acetal, acrylic, polyamide, polystyrene, acrylonitrile butadiene styrene ABS and polycarbonate.
Plastic extruders do not have a standard price, because the cost depends on several factors. These include the material to be processed, machine configuration, component quality, screw length, downstream equipment, automation level and accessories required for specific production applications.
A plastic extruder transforms raw or regenerated plastic material into continuous products or semi finished products, such as pipes, profiles, pellets or medical components. The material is melted, mixed and pushed through a die, obtaining a stable and controlled shape.
Extrusion is a high continuity production process used to manufacture products such as pipes, profiles, compounds, pellets and technical components. It is an efficient, customisable technology suitable for industrial production with high volumes or specific requirements.
Bausano designs and manufactures a complete range of extruders for plastic processing: parallel counter rotating twin screw extruders, co rotating twin screw extruders, conical counter rotating twin screw extruders, single screw extruders and laboratory lines, as well as specific solutions for the regranulation of post industrial and post consumer plastic waste. Each machine can be customised according to the customer’s production and application needs.
Bausano extruders are designed to process rigid and plasticised PVC, polyethylene PE, polypropylene PP, PP HM, PPR, HDPE, LDPE, ABS, masterbatch and composite materials, both virgin and derived from the regranulation of industrial or post consumer waste. The wide flexibility of the range makes it possible to meet different market needs.
Bausano solutions enable the production of drainage pipes, conduit pipes, pipes for fluid transport, window profiles, technical profiles for different sectors and rigid or flexible pellets. Each line can be standard or customised according to the customer’s specific production needs.
Yes, Bausano designs lines dedicated to the regranulation of post industrial and post consumer plastic waste. These technologies make it possible to transform processing scraps and recovered materials into new pellets, ready to be reused in production processes with high efficiency, quality and continuity.
Bausano’s main innovations include the Multidrive system, which reduces mechanical wear and ensures longer operating life, the induction heating system, developed to support energy savings, and the Sphera digital platform, which integrates artificial intelligence and Industrial IoT for monitoring, predictive analysis and optimisation of the entire extrusion line.
All phases, from design to production, testing and assistance, are carried out in house at the Rivarolo Canavese facility, near Turin. Each system is tested with real materials and undergoes rigorous quality checks, ensuring high performance, reliability and compliance with international standards. Bausano’s experience translates into solutions designed to last over time.
Bausano offers a complete after sales service: remote and on site technical assistance, scheduled maintenance, fast supply of original spare parts, dedicated training and updates on new technologies. A specialised team supports the customer at every stage, from commissioning to daily operational management.
Yes, Bausano offers specific extruders for medical applications, developed to ensure precision, purity and regulatory compliance, suitable for the production of medical tubes, catheters and bags. Laboratory extruders are also available, ideal for testing, research and development, with compact and easily adaptable configurations.
The price of a Bausano extruder depends on several factors: machine type, materials to be processed, automation level, required accessories and specific application needs. To receive a targeted and detailed offer, personalised consulting can be requested through the Request a Quote service on the Bausano website, in order to build the most suitable and competitive solution together.
Leave us you contact and we will send you soon the access to our high resolution virtual tour that provide a realistic and immersive way to show Bausano facilities and operations.
